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Last Updated : Dec 02 2024

Felt and Fat Ceramics
Felt and Fat Ceramics

Ceramic design and manufacturing based in the Kensington neighborhood of Philadelphia.

  • Enterprise
  • Opportunity

Our mission at Felt and Fat is to practice innovative, collaborative ceramic design and manufacturing domestically while providing high quality manufacturing jobs to our local community. In an industry where the designers, makers and end-users are separated by vast oceans and layers of brokers, we choose to work directly and to own the entire process. We design with our clients, we make the clay and fire the kilns, we keep it local. Because of our vertical integration along with investment in technology and focus on agile production, we are able to produce at scale while offering in-depth customization and artisanal quality. 

Business profile
Primary contact
Nate Mell
Country of incorporation
United States
Headquarters
Philadelphia, Pennsylvania, United States
Type of entity
Limited Liability Company (LLC)
Beneficiaries
Kensington residents, neighboring residential areas.
Launch year
2014
Team size
11-50
Sectors & themes
Diversity & inclusion, Employment / Livelihoods creation, Livelihoods creation, Quality jobs
Target regions
North America
Business highlights
  • $2M in ‘23 Revenue, 66% YoY growth.
  • Expanded from a 6k to 26k sqft manufacturing facility in the Kensington neighborhood of Philadelphia.
  • Collaborations with Underdog (Jason Kelce), Houseplant (Seth Rogen), Death & Co, Megan Rapinoe.
  • Proudly working with organization like Baker Industries to source 'hard to employ' workers.
  • Proudly building American manufacturing and providing high quality jobs in an underserved community.
Sustainable Development Goals
 Decent Work and Economic Growth
Goal 8

Promote sustained, inclusive and sustainable economic growth, full and productive employment and decent work for all

 Sustainable Cities and Communities
Goal 11

Make cities and human settlements inclusive, safe, resilient and sustainable

 Responsible Consumption and Production
Goal 12

Ensure sustainable consumption and production patterns

  • Problem
  • Solution
  • Product / service
  • Projected impact
  • Traction
  • Business model
  • Market & competition
  • Vision & strategy
  • Risks

Problem

Globalization has lead to the near demise of ceramic manufacturing in North America. This has lead to huge increases in the carbon footprints for the import of a product all people use. It has further led to the loss of good middle class jobs in North America. 

Philadelphia is 7th in size and 1st in poverty among large cities in America. Within Philadelphia, Kensington is the poorest of neighborhoods.

Once a dense manufacturing center with a thriving middle class community, the neighborhood declined into poverty as factories were shuttered in the 1960s. Today, Kensington is known for being the epicenter of the opioid crisis in the Northeastern United States. 

In spite of all this, we see hope as young entrepreneurs, makers, builders and artists have been working to elevate this corner of our city. We are proud to be a part of this movement and excited to help create jobs and beauty in this place we call home.

Solution

We are dedicated to developing the new generation of ceramic manufacturers and finding them in our own backyard. 100% of our staff live in Philadelphia and many in the neighborhood where the factory is housed.

We provide competitive compensation, professional development and specialized training in specialty areas like mold making and glaze chemistry. Our staff are professional artists, the recently incarcerated, part time musicians and avid food nerds. We believe in creating generational jobs that build generational wealth. 

Product / service

Felt+Fat designs and manufatures high quality porcelain products with a variert of collections:

Standards

Core shapes and colors designed in collaboration with professional chefs.

Seasonal

Evolving colors and textures enhance collectability and sustain long-term consumer interest.

Limited Edition

Enabling cost-effective experimentation and keeping the brand relevant to current design trends.

Seconds

Discounted and slightly flawed items hook customers with heavy discounting, minimizing production waste.

Collaborations

Full design control positions us as a premium collaborator, expanding the audience and maintaining brand freshness.

Customization

From color matching and logo embossing to full product development, customization attracts a diverse clientele.

Projected impact

Our goal is to help revitalize the Kensington neighborhood of Philadelphia through providing quality local manufacturing jobs for its residents.

Theory of change

Our manufacturing processes are such that we can provide jobs to people with no more than a high school education and a willingness to work hard. Because of this, we are able to hire residents local to our facility in the distressed neighborhood of Kensington. As our organization grows we will continue to increase compensation and opportuities for these employees to advance and create strong carreers. 

Traction

We've got incredible traction with top restaurants around the country that have partnered with us for their tableware. We've been featured in places like the NYTimes, Vogue, Dwell, Architectural Digest, etc. and have had several high profile celebrity brand collaborations.

All of our relationships are rooted in an authentic connection with brands and individuals who value high quality, American made production.

Recently we have seen significant growth: 66% YoY in 2023. In 2024 we landed a major deal supplying a rapidaly growing hospitality property with USHG and are in talks with Hilton, Omni and many other large hospiality partners.

Business model

Felt+Fat is all about vertical integration. By owning the design, manufacturing and sales we are able to be very nimble and have clear lines of communication with our customers. While our ultimate goal is to focus on Hospitality and DTC, we have many other sales channels we can fall back on should any particular channel suffer due to unforeseen issues in the market. This was seen quite palpably when we moved away from hospitality in 2020 and focused more on DTC and white label manufacturing. 

 

 

Market & competition

Recently, the United States Ceramics Tableware Market size was estimated at $5.8 billion, with the majority of that being made overseas. In the small cohort of contemporary domestic producers, Felt+Fat stands out. The majority of producers in this category take cues from traditional, rustic American pottery and feaure brown clay, exposed rims and an earthy / slightly chunky look. Our aesthetic is a true melting pot inspired by things like Danish modernism and the Memphis design group of Italy. Because we use white, porcelain clay for our production, we have a clean canvas that can cover a much wider range of client taste. 

Vision & strategy

Scale up + optimize

New facilities bring enhanced capabilities and efficiency with an eventual goal of 500k+ pieces produced annually.

Lean into Hospitality

Increased output and a growing sales team allows us to target previously unreachable, large partners in the hospitality space, in 2024 we have been able to land a major account with USHG.

Grow DTC

Expand our marketing playbook with direct mail, SMS, and a versatile ambassador program across marketing platforms to grow our direct to consumer market.

Try new things

We'll expand our product lines and add new categories like hardware and lighting. We'll target business gifting and partner with interior designers.

Expand physical presence

We plan to attend several major trade shows throughout the year, pop-up in multiple cities and begin moving towards a brick and mortar retail program.

Risks

Risk type Risk level Commentary Measures taken
Inability to secure future investment Medium Should the company fail to find a future investor of buyer, current investors equity would fail to pay them back. We are actively building relationships with potential future partners and investors.
Inability to bring down costs. Low We need to increase our profitability quickly by implementing our newly purchased equipment. If we fail to do this, margins will be untenable. We have great leadership on our production team and multiple high level consultants with over 50 years of collective ceramic manufacturing experience.
Loss of key members Medium Our future success depends on the efforts of a small management team. The loss of services of the members of the management team may have an adverse effect on the company. We seek to create redundancies in all knowledge and skills within our company so no person is irreplaceable.
Leadership
Our story
In 2013 Chef Eli Kulp and restauranteur Ellen Yin asked one of their servers, Nate Mell, to design plates for their new restaurant: High Street on Market in Philadelphia. In 2014 after that first request, Nate decided this could be a business, and Felt+Fat was formed.

As the brand expanded, a growing home audience started asking to purchase Felt+Fat products. Soon thereafter the first Felt+Fat website was launched. Subsequent years saw the hiring of employees, two separate studio moves, small equipment loans and an ever expanding set of production capabilities.

COVID-19 proved to be a major catalyst for growth at Felt+Fat. Government loans and grants allowed the brand to invest in sales strategies that brought about exponential revenue increases. Since then, Felt+Fat continues to grow as these strategies prove to be more and more effective.

Most recently Felt+Fat has been producing ~57k pieces annually and employing over twenty staff. The brand has worked with hundreds of restaurants around the country and in places like France, Qatar and Japan. They have also partnered with brands like Underog by Jason Kelce and Houseplant by Seth Rogan to produce custom products.

A 2022 partnership with community lender PIDC and a small group of investors has started their expansion into a 26,000 Sq ft production facility in Kensginton. They moved in August of 2024 and are working on a major scale up now. With these new capabilities, Felt+Fat is on track to become one of the largest producers of artisinal ceramics in North America.
 

We'd love to talk with you

 
Testimonials

The F+F products we use in our restaurant are some of the most durable pieces we’ve ever used in a professional setting. We’re both huge fans of the color palette, their plates and bowls have become an important part of the table design aesthetic at Don Angie! 

Chef Angie Rito and Scott Tacnielli of Don Angie + San Sabino, NYC

We've always loved Felt and Fat for their understated beauty. When you spend time obsessing over ways to plate a dish as much as we have, you realize that so many bowl and plate designs are shouty, drawing too much attention to themselves. 

Felt+Fat's work has a quiet confidence to it. It grounds the composition whilst allowing the ingredients on the plate to be the star.

Chef Eli Kulp of High Street Hospitality

We've always loved Felt and Fat for their understated beauty. When you spend time obsessing over ways to plate a dish as much as we have, you realize that so many bowl and plate designs are shouty, drawing too much attention to themselves. 

Felt+Fat's work has a quiet confidence to it. It grounds the composition whilst allowing the ingredients on the plate to be the star.

Chef Chris Willis of Pammy's, Cambridge MA

Contact
Website
http://www.feltandfat.com
Email address
nate@feltandfat.com
Telephone
484-620-9272
Address
3750 M street, Philadelphia, Pennsylvania, 19124, United States
Country
United States
LinkedIn
https://www.linkedin.com/company/felt-fat-llc/
Facebook
https://www.linkedin.com/company/felt-fat-llc/

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